Technology that reaches production
Defining the challenge
Every project begins by understanding what the part or system must achieve and the conditions under which it will have to work.
We analyze functional requirements, loads, environment, weight, geometry, production volume, cost targets and manufacturing constraints.
From these we define the technical criteria that must guide the development.
Materials and architecture
The goal is not to incorporate advanced materials for their own sake, but to obtain the required properties with an industrially viable solution.
We select and develop the most suitable combination of materials for each application.
We work with polymer matrices, fibers and reinforcements, multilayer structures and formulations functionalized with graphene and other advanced fillers when they bring a real advantage to the product.
Product and process design
We design the part and the way to manufacture it at large volumes, at the same time.
Geometries, thicknesses, fiber orientation, partitions, joining areas, finishes, demolding, tooling and the production process are developed as a single system.
This phase makes it possible to anticipate manufacturing problems before reaching production and to reduce later iterations.
Prototyping and validation
We prototype directly under series conditions. The first units reproduce the final product, reducing validation stages and industrialization time
We use rapid tooling and composite processes to speed up development iterations and validate engineering decisions before committing the investment needed for series production.
Each cycle allows both the product and its manufacturing process to be adjusted.
Industrialization
Once the solution is validated, we turn the prototype process into a controlled production process.
We develop tooling, molds, manufacturing sequences, process parameters, cycle times and inspection criteria.
The aim is to achieve repeatability, reduce unnecessary manual operations and ensure the solution can scale while maintaining performance, quality and cost.
Production and scaling
Production is not the end of development, but a phase planned from the outset.
We design materials, product and process with the goal of achieving stable, repeatable and scalable manufacturing, ready for volume series.
We have industrial facilities and a specialized team to support the move from the first units to recurring production, progressively optimizing process, tooling, cycle times, productivity and quality control.
We develop with manufacturing in mind. We scale with production in mind.
Capabilities
These are the capabilities we bring together in house to cover every phase of development, from the material to manufacturing and product validation.
Materials and formulation
- Composite materials engineering and selection.
- Formulation of matrices and functionalized materials.
- Incorporation and dispersion of graphene and advanced fillers.
Design and engineering
- CAD design and component optimization.
- Laminate and lightweight structure design.
- Development of multilayer parts and hybrid solutions.
- Design for manufacturing and scaling to series production.
Tooling and manufacturing
- Design and manufacture of molds and tooling.
- Additive manufacturing to complement prototypes and tooling.
- Lay-up and vacuum manufacturing processes.
- PROPRIETARY PROCESSES for manufacturing MultiLayer and GOHNEX
- RTM processes.
- SMC processes.
- Integration of components, inserts and functional elements.
Validation and scaling
- Rapid prototyping with characteristics identical to series manufacturing units.
- Pre-series manufacturing.
- Testing, dimensional inspection and functional validation.
Development connected to the plant
We develop on a real industrial composite infrastructure in Castellón. Engineering, prototyping, tooling, processes, inspection and validation operate on the same technology platform, making it possible to test earlier, iterate faster and design every solution with production criteria from the start.
We can develop a new material.
We can design a part.
We can prove that a process works.
But the goal goes further.
Innovating is not only about proving that something works.
It is about making it manufacturable.
Open a technical inquiry